With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fast

Thread/Form Roll Operator

Precision Castparts Corp. • 
Irvine, California, United States
Position Type: Permanent
Job Description:

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Location Profile:

Headquartered in Irvine, CA, Shur-Lok manufactures fastening systems with superior locking devices for critical requirements, including engine module assembly, structural assembly, rotor blade attachment, and aircraft engine shaft and spindle applications. Operations at the Irvine location include CNC Machining, CNC Waterjet Cutting, Laser Marking, Heat Treating, NDT, and EDM.

Position Summary:

Level Two: Level two thread/form roll operators work under minimal supervision to operate and perform basic setups of thread/form roll machines such as feeding systems on Warren, Waterbury, EWM, Roy, Hartford, platforms. Basic familiarity with thread/form roll tooling. This role requires intermediate competencies in print reading and inspection processes, as well as basic trouble shooting. 2+ years of experience.

Primary Duties & Responsibilities:

  • Work safely under functional safety guidelines such as PPE and equipment interaction.
  • Identify parts to the shop traveler ensuring that all prior operations have been completed.
  • Set up, operate, or tend machines to roll steel forming bends, beads, knurls, rolls, or plate or to flatten, temper, or reduce gauge of material according to shop traveler specifications and operation procedures.
  • Adjust machine controls and change tool settings in order to keep dimensions within specified tolerances.
  • Crank machines through cycles, stopping to adjust tool positions and machine controls to ensure specified timing, clearances, and tolerances.
  • Inspect sample work pieces to verify conformance with specifications, using instruments such as gauges, micrometers, and dial indicators.
  • Follow standard operating procedures to check, test, login, logout, and thread roll good quality parts, coordinating with department’s supervisor or lead during the process.
  • Perform other duties as assigned.

Required Skills and Experience:

  • The ability to read and write English.
  • An introductory competence in shop math such as working with fractions and decimals.
  • A basic knowledge of inspection tools and their proper use.
  • A basic knowledge of machine tools.
  • The ability to interpret written instruction on shop travelers.
  • Capable of setting up and running parts as required.
  • 2+ years of experience.
  • Some knowledge of comparator and induction heater preferred but not required.
  • Mathematical Skill– Must have basic Mathematical skills such as Adding, subtracting, multiplying, and dividing whole numbers, fractions, and decimals. Measure lengths and distances and calculate areas, volumes, and weights. Able to compute rate, ratio, and percentage.
  • Blueprint Reading & Interpretation Demonstrate the ability to read and interpret the following reliably: drawing terms; call outs; symbols and/or descriptions; types of lines; front view; side view; top view; section view; types of radii; tolerances (min. and max.); external/internal thread; surface finish; fastener-related specifications.
  • Basic Visual & Dimensional Inspection– Demonstrate the ability to inspect parts reliably using the following tools: caliper (dial and digital); micrometer (stand, blade, and disk); dial drop indicator; test indicator; comparator; pin gage; gage block set; any functional gages applicable to the operator. Must have the ability to use hand tools and measuring instruments.
  • Workmanship –Demonstrate the ability to identify and take appropriate action to prevent, correct, or reject the following conditions on die and tools parts: cracks, nicks, scratches, and dents.
  • Communication –Demonstrate the ability to communicate effectively with team members to achieve cooperation and assistance to resolve problems and attain maximum productivity.

Desired Skills & Education

  • Self-motivated individual who can work independently and effectively in a collaborative team environment.
  • Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form. Ability to deal with problems involving several concrete variables in standardized situations.
  • Ability to read and interpret documents such as safety rules, operating and maintenance instructions, blueprints, and procedure manuals, and write routine data on routers and company charts.
  • High School Diploma.

Schedule: Shift 2: 2:15pm - 10:45pm

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to stand; use hands to finger, handle, or feel; reach with hands and arms; and talk or hear.  The employee frequently is required to walk, sit; climb or balance; and stoop, kneel, crouch, or crawl.  The employee must frequently lift and/or move up to 35 pounds.  Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus.

Work Environment 

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is occasionally exposed to airborne particles and vibration. The noise level in the work environment is usually moderate.

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This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. &39;Green Card Holder&39;), and certain categories of Asylees and Refugees.

For informational purposes only, this role is eligible to participate in the Company’s Quarterly Cash Bonus Plan, paid out at the quarterly bonus factor of 1X the Company’s bonus multiple, based on the Company’s performance in the applicable quarter. Employees will receive 80 hours paid time off every year. Employees will also receive 10 paid holidays. Employees (and their families) are eligible to participate in the company&39;s medical, dental, vision, and basic life insurance. Employees are eligible to enroll in the Company’s 401(k) plan.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.
For informational purposes only, the range of pay for this role is $21 to $26.25 US Dollar (USD) Hourly based on a variety of factors. For informational purposes only, this role is eligible to participate in the Company’s Quarterly Cash Bonus Plan, paid out at the quarterly bonus factor of 1X the Company’s bonus multiple, based on the Company’s performance in the applicable quarter. Employees will receive 80 hours paid time off every year. Employees will also receive 10 paid holidays. Employees (and their families) are eligible to participate in the company&39;s medical, dental, vision, and basic life insurance. Employees are eligible to enroll in the Company’s 401(k) plan.
This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work or be authorized to receive controlled information under a specific license or permission from the relevant government agency. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. &39;Green Card Holder&39;), and certain categories of Asylees and Refugees.
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